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Wanjin Group, we specialize in a wide range of filling machinery that caters to various packaging materials such as PET bottles, cans, glass bottles, plastic barrels, and plastic cans.

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Location
No 66 fengze north road, changjiang town, rugao city , jiangsu province
Mountain View, CA 94041USA

Full-Automatic 6-Cavity Bottle Blowing Machine

Full-Automatic 6-Cavity Bottle Blowing Machine

blowing machine covering scientific areas like photonics, mechanics, electricity and gas. Servo system is applied in the machine to achieve synchronized control of the whole system, realizing the integrating control and manufacture of each unit. As a result, efficiency of the production can be enhanced, investment can be reduced, and energy consumption and maintenance cost can be lowered as well.

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The heating mechanism adopts a unit heating system, which is composed of 4 groups of heating furnaces, each of which has 6 to 8 layers (standard configuration 7 layers) of infrared lamps. A group of infrared lamp tubes are vertically distributed, each embryo tube is divided into 7 layers, each of which can independently adjust the heating temperature of each section, and is rotated and heated by the rotation of a sprocket to ensure that the thickness of the bottle wall is uniform. At the same time, according to the actual temperature of the preform, an appropriate size SCR (intelligent pressure regulating module) is selected in the electric box, which can completely guarantee the heating quality of the preform.

  • Embryo management

The embryo management mechanism uses fully automated equipment to transport the disordered and embryonic tubes in the hopper directly to the embryo management bucket by a pulley device. Each embryo tube is sequentially sorted by its own gravity and the axis of the embryo management shaft at the bottom of the management bucket. In a neatly arranged row, at the same time, under the action of the impeller sweep, the embryo tube after the preliminary arrangement is reorganized, and then arranged in the orbit of the embryo, arranged in a straight line, tight and neat. The front end of the orbit is connected to the star wheel embryonic mechanism, and the neatly arranged embryo tubes will be moved one by one into the star wheel device.

  • Heating light box mechanism

The heating mechanism adopts a unit heating system, which is composed of 4 groups of heating furnaces, each of which has 6 to 8 layers (standard configuration 7 layers) of infrared lamps. Through various heating stages, the embryo tube can be well heated, and the embryo tube inserted on the heating head can rotate continuously on the circuit to achieve the best heating effect. At the same time, adjusting the pressure regulating unit on the touch screen can fully realize the temperature adjustment of five thousandths of the preform. The tiny temperature control makes the preform more suitable for the requirements of the bottle blowing process. Unitized heating system, the heating lamp box can be turned outward more than 90 °, which is convenient for replacing the lamp tube.

  • Blowing unit

The secondary blowing system is used to ensure the stable molding quality of the bottle and meet the customer’s corresponding technical standards. In this stage, the preforms that have been preheated are placed in a blow mold that has been prepared, and the high-pressure inflation is performed in them. Blow the preform into the desired bottle. The fully automatic bottle blowing machine completes the two operations of bottle blowing together through the operation of the robotic hand, eliminating the process of manually putting the preheated preform into the blowing mold in the middle. Greatly speed up the production rate.

Technical Parameters

Machine Weight (preform unscramble excluded)15T
Height3.2M
No. of Cavities6PCS
Capacity: water12.000BPH(0.5L)
Bottle Volume (L)0.25-1.5
Material of PreformPET
Diameter of Supporting Ringφ34
Max. Diameter of Bottle105mm
Max. Height of Bottle324mm
Preform Interval in Heating Oven40 mm
Compressed Air of Control
Inlet Pressure of MachineWith the function of HP air recycling
Purity of Inlet Compressed AirAccord with ISO8673-1
Consumption of Compressed AirWith the function of HP air recycling
Compressed Air of Blowing Unit
Inlet Pressure of Machine3.6-4MPa
Purity of Inlet Compressed AirAccord with ISO8573-1
Consumption of Compressed Air12Nm3/min(0.5L,1200BPH)
Air Compressor14Nm3/min+ Air Compressor Loss
Cooling System for Preform Heating Oven
Inlet Temp. and Pressure of Cooling Water18-22℃  /  4.0bar
Flow Rate and PH Value of Cooling Water4m3/h   PH 7-8
Difference of Inlet and Outlet Temperature 8-10℃
Cooling Water of Mold
Inlet Temp. and Pressure of Cooling Water8-15℃  /   4.0bar
Flow Rate and PH Value of Cooling Water10 m3/h  PH 7-8
Difference of Inlet and Outlet Temperature 3-5℃