Juice Filling Line
Wanjin Machinery's juice production line is specifically designed for manufacturing various juices, fruit-flavored beverages, and fruit teas. The system covers the entire production process from raw material processing, blending, sterilization, filling, labeling to packaging..
Utilizing advanced hot-fill technology, it maximizes flavor retention and nutritional preservation while ensuring product hygiene and consistent quality. With customizable production capacity ranging from 2,000 BPH to 24,000 BPH, the line accommodates diverse bottle sizes and capacities (200ml to 2L).
Main equipment and characteristics of the complete production line
1.Water treatment system
The water treatment system is a core front-end unit in bottled water production lines. It is primarily used to filter, purify, and sterilize raw water, ensuring the final water quality meets national or international drinking water standards. Based on raw water quality and product requirements, the system can be equipped with units such as quartz sand filter, activated carbon filter,precision filter, reverse osmosis (RO) system, ozone sterilizer, and UV sterilizer. It is widely used in industries like mineral water, purified water, beverages, and food processing.
2.Raw material blending system
Full stainless steel material, corrosion resistant, easy to clean.
Automatic proportioning and mixing to ensure stable formula.
The sweetness and acidity can be precisely controlled according to the requirements of different drinks.
3.UHT sterilizer
Instant high temperature sterilization (generally 85℃-95℃ heat filling process).
Keep the color and taste of the fruit as much as possible.
Energy saving heat exchange design, reduce energy consumption.
4. Preform Heating + Bottle Blowing Machine
High speed & stability: Servo system-driven with smooth operation and high bottle output
Energy-efficient: Infrared heating system with excellent thermal efficiency, reducing energy consumption
Smart control: PLC control with touchscreen interface, intuitive operation and adjustable parameters
Wide mold compatibility: Supports quick changeover between different bottle shapes and sizes
Enhanced safety: Multiple protection mechanisms to ensure operator and machine safety
5. 3 in 1 washing filling and capping machine
3-in-1 compact design: small footprint, high efficiency
Made of stainless steel: corrosion-resistant and easy to clean
Precision filling technology ensures consistent liquid levels
Automatic cap sorting, feeding, and capping with tight sealing
Compatible with various bottle types, quick and easy changeover
Can be connected with bottle unscrambler, labeling machine, and inkjet printer for a fully automated production line
6.laser printer
It can print the production date, batch number, shelf life and other information.
Fast printing speed, high text clarity;
The printing is clear and durable
Durable and stable, suitable for large quantities of printing.
7. Bottle cap disinfection system
Sterilize the bottle cap with UV or hot water to ensure hygiene.
Work in sync with the filling machine to save time.
8. Labeling Machine
High-speed labeling with accurate positioning and neat appearance
Suitable for single-side, double-side, or wrap-around labeling
Smart control system for easy operation and low fault rate
Easily integrated with blow molding machines, filling machines, and packing machines for a full production line
9. Shrink Wrapping Machine
High-speed packaging, labor-saving
Suitable for bottled water, juice, carbonated drinks, etc.
Tight and neat shrink wrapping, convenient for transportation
10. Carton Packer
Fully automatic carton forming, bottle loading, and sealing
Can be integrated with unscrambling, filling, and labeling machines for a complete production line
Standardized packaging ensures safe transportation of products
11. CIP
Whether you are a start-up beverage brand or a large-scale beverage manufacturer, we can customize the right juice packaging solution for you. Efficient, clean and intelligent juice filling equipment will help you seize the market opportunity and make every bottle of fruit-flavored drink the first choice of consumers.